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BLADE MANUFACTURING
By the end of 2027,
the worldwide wind fleet
will be roughly 1,6GW,
more than double the level
before the COVID-19 pandemic.
REPAIR AND MAINTENANCE
Operation and maintenance
costs an average of
$45,000/turbine
during the first 10 years
of operation.
REPAIR AND MAINTENANCE
During a repair of a blade
the turbine is in average
out of operation for 3.2days.
BLADE MANUFACTURING
The European goal
is 45% renewable energy
by 2030.
REPAIR AND MAINTENANCE
Blade repairs are among
the top five failure-types
causing stoppage
of turbines.
REPAIR AND MAINTENANCE
Annually 4-8% of modern
European wind turbines
get damages
induced by lightning.
BLADE MANUFACTURING
Annual installations
for wind will need to
scale up by 3x
over the course of this decade
to meet net zero benchmarks.
REPAIR AND MAINTENANCE
500'000 technicians are required
for construction and maintenance
by 2026.
REPAIR AND MAINTENANCE
33% rise in recruitment needs
for wind turbine technicians
over the next five years.
BLADE MANUFACTURING
15% annual growth
in installations
in the coming years.
REPAIR AND MAINTENANCE
The expected 25-year lifespan
of a modern wind turbine
is often extended
to 30 years or more.
REPAIR AND MAINTENANCE
75% of installed capacity
may soon be out of warranty
and require maintenance.
WIND BLADE SOLUTIONS
BLADE MANUFACTURING
REPAIR AND MAINTENANCE
COMPOSITE REPAIR AND PROFILING
STRUCTURAL ADHESIVES
ELASTIC SEALING AND BONDING
LONG-TERM UV STABILITY
IN-FIELD BALANCING
AUTOMATED BLADE REPAIR
BACK TO OVERVIEW
PLUG AND MOLD MANUFACTURING
BLADE BONDING
ATTACHEMENT PARTS
WEATHER RESISTANT SEALING
BALANCING
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WIND BLADE SOLUTIONS
Sika is looking back at more than 30 years of successful experience in supplying the renewable energy industry.

As a global leader in specialty chemicals and materials, Sika stands at the forefront of supporting the wind energy industry through innovative solutions tailored for both the manufacturing and repair sectors of wind turbine blades. With a commitment to sustainability and excellence, Sika has emerged as a trusted partner, providing cutting-edge products and expertise to enhance the efficiency, durability, and reliability of wind turbines worldwide.

In the manufacturing realm, Sika offers a comprehensive range of advanced materials specifically engineered for the production of wind turbine blades. These solutions include high-performance adhesives, sealants, and composite resins designed to optimize blade construction processes, improve structural integrity, and enhance overall performance.

Furthermore, in the repair business, Sika provides specialized products and systems for the maintenance and refurbishment of wind turbine blades, nacelles and towers. With a focus on efficiency and longevity, Sika's repair solutions address common issues such as leading edge erosion, structural damages, and surface defects, helping to extend the operational lifespan of turbines and reduce downtime.
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WIND BLADE SOLUTIONS
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UNMATCHED REPAIR AND MAINTENANCE SOLUTIONS
Sika provides solutions which meet the highest standards in order to execute a clean and neat repair work in a fast and easy way.

We develop our products for the wind market with the particular requirements of building, erecting and repairing wind turbines in mind to ensure unmatched ease of use and performance.

Using products designed for field repair allows technicians to get the job done quickly and efficiently enabling the turbine to get back online in the shortest possible time.
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REPAIR AND MAINTENANCE SOLUTIONS
ON SIKA.COM
ADHESIVE BONDING SOLUTIONS FOR BLADE MANUFACTURERS
Sika's technical experts have proven that our service and product solutions enabled original equipment manufacturers and build-to-print partners of wind blades to make their products more durable and lighter.

Sika adhesives have been used to successfully bond thousands of wind turbine blades. Our products offer high strength and crack resistance, ideal for long lasting joints.

Beyond blade bonding, in blade manufacturing many internal and external elements require a wide range of different bonding properties such as adhesion to various substrates, sufficient working time, fast curing and required mechanical level. Sika as manufacturer of multiple different adhesive chemistries has a solution for all.
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BLADE MANUFACTURING
ON SIKA.COM
COMPOSITE REPAIR AND PROFILING
Sika's structural composite resins allow you to repair major defects and bring back surfaces to their original quality. Repairs can be finalized quickly and thus minimize downtime significantly.
EASY TO USE
Easy to use 2-in-1 coaxial cartridges which can be used using a standard 1 component caulking dispenser.
READY FASTER
Thanks to the fast-curing properties of the surface fillers, the waiting time before sanding is minimized.
PERFORMANCE
After application, Sika's hand lamination resin can be cured within 30 min to the required glass transition temperature level.
LESS WASTE
Lightweight, low waste Mixpax packaging with pre-measured quantities completely eliminates potential mix ratio errors.
Featured Products
SikaForce®-800 Series
SikaForce®-800 Series are fast curing polyurethane surface fillers, specifically developed for re-profiling damaged rotor blade components prior to the application of a topcoat or leading-edge protection



SikaBiresin® CR910 BLADE REPAIR
SikaBiresin® CR910 BLADE REPAIR is a hand-laminating resin system with two hardener speeds for fast, reliable composite repairs.
STRUCTURAL ADHESIVES
Sika's highly toughened structural adhesives increase safety and prolong service life. Thanks to their fast-curing properties they can lower downtime significantly and therefore reduce levelized costs of energy.
PERFORMANCE
The unique Sika SmartCore® toughening technology makes the SikaPower® adhesives extremely durable and thus enables longer service-life.
EASY TO USE
Low viscous repair materials allow for faster and com- plete injection into undesired cavities along the blade.
READY FASTER
Fast curing adhesives with long working time allow faster part loading after installation.
MINIMAL EXPOSURE
Adhesive solutions that bond permanently with minimal surface preparation.
Featured Products
SikaPower®
SikaPower® are Sika's proven solutions for structural composite bonding in open and closed joints. Other applications include root insert bonding or drill and fill repairs among others.

SikaForce®-818 L07
SikaForce®-818 L07 for immediate fixing of lightening protection systems or attachment of mounting parts such as web positioners, cable clips or glue catchers.
ELASTIC SEALING AND BONDING
The Sika product range has a proven track record in all kinds of adhesive bonding and sealing applications in multiple industries. They are based on Sika’s own Silane Terminated Polymer (STP) Technology, which combines the high flexibility and durability of polyurethanes with sustainability and easy processing.
WORKER SAFETY
Free of isocyanates and other hazardous substances and therefore no additional REACH training required before use.
EASY TO USE
Simple to use and bond to a large variety of materials.
PERFORMANCE
The unique Sika PowerCure technology lets the Sikaflex® adhesives cure independently without being affected by the humidity.
LESS WASTE
PowerCure produces up to 60% less packaging waste compared to regular 2-component adhesives.
Featured Products
Sikaflex®
Manufacturers have been sealing joints with Sika solutions since the beginning of wind energy. No other brand offers a longer successful track record in sealing.

Sikaflex® PowerCure
Accelerated 1-component technology creating a reliable solution for fast strength development of elastic adhesives independent of air moisture and thus enabling the use in deeper joints.
LONG-TERM UV STABILITY
Whether the requirement is for a load-carrying bond, or generic sealing, Sika offers a wide range of silicone solutions catering to demanding market requirements. Repair companies that service wind turbines blades and nacelles trust Sika’s technologies for bonding and sealing damaged structures, thereby achieving highly durable joints, and in turn, maximizing turbine lifetime.
performance
Silicone products exhibit outstanding UV and weathering resistance making them an ideal choice for demanding outdoor applications.
ready faster
The unique Sika PowerCure technology lets 1-component Sikasil® adhesives cure largely independently from humidity.
easy to use
Sika silicone sealants and adhesives bond well to a wide variety of substrates.
Featured Products
Sikasil®
As a leading supplier for the façades and window industry, Sika offers proven silicone solutions to the industry. Silicone products exhibit outstanding UV and weathering resistance making them an ideal choice for demanding outdoor applications.

Sikasil® PowerCure
This accelerated 1-component silicone technology has the ability to cure largely independent from atmospheric conditions, thus enabling a faster strength development and a full through-cure in deep joints.
IN-FIELD BALANCING
After major blade repairs or blade replacement due to extreme damage it is necessary to re-balance the rotor onsite. Sika expands its proven track record in balancing material for factory use by offering products suitably adapted to facilitate easier in-field application.
less waste
Thanks to the simple cartridge concept, the complete material can precisely be injected into the balancing chamber without wasting material due to overspill.
ready faster
No time-consuming weighing and mixing are required. Immediate application from the ready to use cartridge.
performance
The product is free from any conductive fillers to avoid affecting the lightning protection system.
Featured Products
SikaForce®-710 L30
This 2-component polyurethane has been designed for precise in-situ re-balancing of wind blades after major repairs.
AUTOMATED BLADE REPAIR
The adoption of robotic solutions for wind turbine blade maintenance represents a significant leap forward in the O&M market for the wind industry.

As the world strives to maintain the condition and clean energy output of its vastly expanding wind energy infrastructure, Sika and its technology partners are committed to improving automated wind turbine maintenance for the benefit of workers, O&M customers and the transition to sustainable energy systems.
PLUG AND MOLD MANUFACTURING
Sika offers innovative, cost effective systems for the construction of high quality plugs and molds. The wide range of epoxy resins and gelcoats with a large span of thermal performance are suitable for the production of composite molds of various size.
Featured Products
SikaBiresin®
Gelcoats and composite resin system for vacuum infusion and wet-lay up.

SikaBlock®
Model and tooling boards.
BLADE BONDING
Epoxy and polyurethane 2-component adhesives are used in structural bonding of both RIM and prepreg manufactured blades. These high performance products for blade bonding as well as injection and repair have excellent fatigue behavior and crack resistance, optimized rheology, and are fast curing despite offering a long open time.
Featured Products
SikaPower®-830
SikaPower®-830 is the first globally available blade bonding adhesive produced on 3 continents with local raw materials.

SikaPower®-800
SikaPower®-800 is a low viscous and fast curing injection material for drill and fill repairs.
ATTACHEMENT PARTS
Vortex Generators improve the aerodyamic performance of the blades by manipulating the air flow. Cable clips keep the lightening systems in place and web locators enable a correct positioning of the shear webs during manufacturing. Rapid fixing and bonding of auxiliary parts and add-ons is a Sika core competence.
Featured Products
SikaFast®
Fast curing and low oder acrylate adhesives with superior EHS performance compared to traditional MMA's.

Sikaflex Booster®
Accelerated 1-component technology creating a reliable solution for fast strength development of elastic adhesives independent of air moisture.
WEATHER RESISTANT SEALING
The Sika product range of sealants offer excellent weather resistance and long-term protection against damages caused by the various harsh weather conditions alongside your turbine blades.
Featured Products
Sikaflex®
Manufacturers have been sealing joints with Sika solutions since the beginning of wind energy. No other brand offers a longer successful track record in sealing.

Sikasil®
As a leading supplier for the façades and window industry, Sika offers proven silicone solutions to the industry. Silicone products exhibit outstanding UV and weathering resistance making them an ideal choice for demanding outdoor applications.
BALANCING
A consistent weight distribution on the wind turbine is crucial for its full performance and longterm functionality. Sika's high density solutions enable a quick weight balancing at reduced consumed volume.
Featured Products
SikaBiresin®
Fast injectable, high density material for balancing of wind turbine blades with minimal heat development during curing.